BELTING
SHEETING
USDA BELTING
TOUGH STUFF
FABRICATION
HOT AIR SPLICING
HOME PAGE
E-MAIL

NOVEX, INC.
258 MAIN ST.
WADSWORTH
OHIO 44281
330.335.2371
fax:330.336.8934
novex@novitane.com
www.novitane.com
TOUGH STUFF

HOT AIR WELDING

Hot air welding of NOVITANE conveyor belt is accomplished with the use of a hot air gun (approximately 750-1550 watts) and NOVITANE weld rod. Position a piece of Teflon coated fiberglass fabric of sufficient width and length under the belt ends to be welded. Then position the beveled belt ends together allowing an 1/8 " gap at the base of the belt edges. Then firmly secure the belt ends in place with a clamping device or simply tacking the belt ends to a 1/2 " thick piece of plywood or particle board with roofing nails.

Adjust the hot air gun to the proper temperature setting and direct the gun to the point where the weld seam will be started on the edges of the belt ends. The tip of the hot air gun should be in close proximity of the belt splice area (approximately 3/4 " - 1 ") and the heat flow directed so that it will penetrate the beveled area of the belt and weld rod at the same time.

Maintain pressure against the weld rod to cause a radius of the rod and force it into the beveled seam area. Force the rod downward to reach the bottom of the carcass. Keep the flow of heat directed in a manner that will heat the beveled edges and the underside of the weld rod simultaneously (See illustration).

The NOVITANE belt cover will develop a gloss at the proper fusion temperature and the welding rod surface will become pliable and viscous. Draw the heat gun and weld rod towards you while you point the heat flow in the opposite direction and proceed to weld the seam.

We recommend the use of the small diameter round weld rod on the first pass to the very bottom of the carcass. Then, weld directly over the rod with either the 5/32 " or 1/4 " triangular shaped weld rod depending upon the overall belt thickness to overfill the beveled gap.

After the welded splice has been allowed to cool down for approximately 10 minutes, remove the clamping devices or nails and remove the excess weld rod on the belt cover surface using either a hand held electrical high RPM router, or a high RPM hand held electric drill with a 60, 80, or 100 grit sanding disk. The nail holes in the belt's cover surface can be resealed, simply by directing the flow of hot air from the hot air gun over hole area for several seconds. The newly welded spliced belt should be allowed to cool down for at least 30 minutes prior to starting the conveyor to insure maximum splice life.

| Back | | Belting | | Sheeting | | USDA Belting |
| Tough Stuff | | Fabrication | | Home Page | | Contact Us On-Line |


Novitane is a registered trademark of Novex, Inc.
Copyright © 1996, 1997, 1998 by Novex, Inc. All rights reserved.